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Oil Free Water Lubricated Screw Air Compressor

Features

Advantages:

1.One screw rotor and two gate rotors which are positioned at right angle to the axis constitute two compressing rooms. Therefore, the screw rotor with six grooves compresses as many as 12 times per rotation.

2.Without applying thrust load to the axis direction of the rotor, the force in the circumference direction rotates quietly with good balance. As a result, the load to the bearing is lightened, minimizing the generation of noise or vibration.

3.The gate rotors are rotated following the rotation of the screw rotor along its gear. The water film formed on the screw rotor’s gear and the free floating mechanism maintains the high efficiency for a long time (in case of water lubrication).

4.Since the lubrication water is jetted in the compressing process, the compression is done smoothly under almost even temperature, realizing ideal, safe and highly efficient compression with slow rotation (in case of water lubrication).

Specification:

Comparison

Water Lubricated oil-free single screw air compressor

Dry oil-free double screw air compressor

Air Discharge Temp

About 50ºC

About 180-200ºC

Clearance Volume

Rotor has been used twice through one circulation
No clearance volume left

Rotor has been used once through one circulation
Existing clearance volume

Air Delivery

Ideal, isothemal compression, air delivery volume5%-12% more

Energy lost due to hot air discharge

Efficiency

Normally:59-6.4 kw/(m3/min)

Normally:59-6.4 kw/(m3/min)

Air Quality

100% oil-free

Oil in the gear,high risk of air quality

Air Purity

Purified by water,clean air after separation

Directly compressed then discharge,containing dust and oil stain

Structure Balance

Radial and axial loads cancel each other

Radial load is not been balanced

Noise and Vibration

Simple structure,Low vibration and less noise,Normally:60-65 dB(A)

High frequency noise due to screw grinding,Normally:64-78 dB(A)

Durability

Rotation speed 3000r/min, theoretically zero load,long lifetime of screw(30000h),star wheel(50000h)

Rotation speed 18000r/min,high loads on crews,short lifetime of screw(8000-18000h)

Installation

Only a few spare parts, can be installed and adjusted separately

Complex construction,needs special technical support for installation

Maintenance

Only replaced air filter and water filter,easy maintenance and low cost

Many spare parts and less maintenance cycle,high cost

Application:

Pharmaceuticals, Cement, Coating, Electronics Industry, Food Processing, Textile Manufacturing, Laser Cutting Machine, Color Sorter Machine.

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